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Steel Chain Slings and Crosby Eliminator


Warning, Selection, Use, & Maintenance Information




WARNING
  • Loads may disengage from sling if proper rigging procedures and inspection are not followed.
  • A falling load may cause serious injury or death.
  • Inspect sling for damage before each use.
  • Do not attempt to use sling above rated load and angle upon which it is based.
  • Consult sling load chart for capacity reduction due to sling angle or type of hitch used.
  • Read and understand these instructions before using sling.

Important Safety Information Read and Follow


These warnings and instructions are applicable to alloy chain slings produced from Crosby Grade 8 (80) and Grade 10 (100) chain and components.

  • Only alloy chain, Grade 80 (Crosby Spectrum 8®), or Grade 100 (Crosby Spectrum 10), should be used for overhead lifting applications.
  • Working Load Limit (WLL) is the maximum load in pounds which should ever be applied to chain, when the chain is new or in "as new" condition, and when the load is uniformly applied in direct tension to a straight length of chain.
  • Working Load Limit (WLL) is the maximum working load for a specific minimum sling angle, measured from the horizontal plane. The minimum sling angle and Working Load Limit is identified on the sling.
  • The Working Load Limit or Design factor may be affected by wear, misuse, overloading, corrosion, deformation, intentional alterations, sharp corner cutting action and other use conditions.
  • Shock loading and extraordinary conditions must be taken into account when selecting alloy chain slings.
  • See OSHA Regulation for Slings 1910.184, ANSI/ASME B30.9-"SLINGS", ANSI/ASME B30.10-"HOOKS", and ANSI/ASME B30.26 "RIGGING HARDWARE" for additional information.

ASME B30.9 requires a designated person to inspect each new sling and attachments prior to initial use, as well as the user or other designated person perform a visual inspection on a sling each day it is used. In addition, a periodic inspection shall be performed by a designated person at least annually, and shall maintain a record of the last inspection. For further inspection information, see Chain Inspection section of this document, or refer to ASME B30.9-1.9.


CAUSE FOR REMOVAL FROM SERVICE


A sling shall be removed from service if any of the following are visible on chain or attachments:

  • Wear, nicks, cracks, breaks, gouges, stretch, bend, weld splatter, discoloration from excessive temperature, and throat openings of hooks.
  • Chain links and attachments that do not hinge freely to adjacent links.
  • Latches on hooks, if present, that do not hinge freely, seat properly or show evidence of permanent distortion.
  • Excessive pitting or corrosion.
  • Missing or illegible sling identification.
  • Makeshift fasteners, hooks, or links formed from bolts, rods, etc.
  • Mechanical coupling links in the body of the chain.
  • Other damage that would cause a doubt as to the strength of the chain.

OPERATING PRACTICES

  • The weight of the load must be known, calculated, estimated or measured. The loading on the slings will depend on where the center of gravity is located.
  • Select sling having suitable characteristics for the type of load, hitch and environment.
  • Slings shall not be loaded in excess of the rated capacity. Consideration shall be given to the sling load angle which affects rated capacity. (See load chart Table 4 for Grade 100 (SPECTRUM 10®) and Table 5 for Grade 80 (SPECTRUM 8®).
  • Never rig a sling with an angle less than 30 degrees to horizontal.
  • Slings in a basket hitch should have the load balanced to prevent slippage.
  • The sling shall be hitched in a manner providing control of the load.
  • Never side load, back load, or tip load a hook.
  • Always make sure the hook supports the load. The latch must never support the load.
  • Read and understand Crosby hook and hook latch Warnings and Application Instructions.
  • For two legged slings with angles greater than 90 degrees, use an intermediate link such as a master link or bolt type shackle to collect the legs of the slings. The intermediate link can be placed over the hook to provide an in-line load on the hook. This approach must also be used when using slings with three or more legs.

 



    Figure 1

     


  • When using chain slings in choker applications, the Working Load Limit must be reduced by 20%. Crosby recommends a minimum angle of choke of 120 degrees (see Figure 1). Consult the manufacturer when planning to use an angle of choke less than 120 degrees. If Crosby A-1338 Cradle Grab hooks are used at the minimum angle of choke of 120 degrees, the full sling rated WLL can be utilized.
  • In shortening applications, a 20% reduction of the Working Load Limit is required except when using the Crosby A-1338 Cradle Grab Hooks, S-1311 Chain Shortener Link or the Crosby ELIMINATOR™ shortener link. They can be used without any reduction to the Working Load Limit.
  • Slings should always be protected from being damaged by sharp corners.
  • Slings should not be dragged on the floor or over abrasive surface.
  • Chain sling links should not be twisted or kinked.
  • Slings should not be pulled from under loads if the load is resting on the sling.
  • Slings that appear to be damaged should not be used unless inspected and accepted by designated person.
  • Personnel, including portions of the human body, should be kept from between the sling and the load, and from between the sling and the crane hook or hoist hook.
  • Personnel shall stand clear of the suspended load.
  • Personnel shall not ride the sling.
  • Shock loading should be avoided.
  • Twisting or kinking the legs (branches) should be avoided.
  • During lifting, with or without the load, personnel should be alert for possible snagging.
  • When using a basket hitch, the legs of the sling should contain or support the load from the sides, above the center of gravity, so that the load remains under control.
  • Sling shall be long enough so that the rated capacity of the sling is adequate when the angle of the legs (branches) is taken into consideration. (See Table 4 for Grade 100 Chain and Table 5 for Grade 80 Chain.)

General Usage


It must be recognized that certain factors in the usage of chain and attachments can be abusive and lessen the load that the chain or attachments can withstand. Some examples are twisting of the chain; disfigurement; deterioration by straining, usage, weathering and corrosion; rapid application of load or jerking; applying excessive loads; sharp corner cutting action and non-symmetrical loading effects.


Environmental Effects

  • Excessive high or low temperatures or exposure to chemically active environments such as acid or corrosive liquids or fumes can reduce the performance of the chain and components.
  • Extreme temperature will reduce the performance of alloy steel chain slings.
  • Normal operating temperature is -40°F to 400°F (-40°C to 204°C).
  • Reference temperature exposure chart to determine reduction of WLL due to operating at, and after exposure to, elevated temperatures (see Table 1 for Grade 80 Chain and Table 2 for Grade 100 chain).
  • Chemically active environments can have detrimental affects on the performance of chain. The effects can be both visible loss of material and undetectable material degradation causing significant loss of strength.

Special Surface Coating/Plating/Galvanizing


• Chain should not be subjected to galvanizing, or any plating process. If it is suspected the chain has been exposed to chemically active environment, remove from service.

Table 1

Use of Crosby Grade 80 Chain At Elevated Temperatures

Temperature of Chain

Temporary
Reduction of Rated Load at Elevated Temperature*

Permanent Reduction of Rated Load after exposure to Temperature**

(F°)

(C°)

Below 400

Below 204

None

None

400

204

10%

None

500

260

15%

None

600

316

20%

5%

700

371

30%

10%

800

427

40%

15%

900

482

50%

20%

1000

538

60%

25%

Over 1000

Over 538

OSHA 1910.184 requires all slings exposed to temperatures over 1000° F to be removed from service.

* Crosby does not recommend the use of Alloy Chain at temperatures above 800° F.
** When chain is used at room temperature after being heated to temperatures shown in the first column.



Table 2

Use of Crosby Grade 100 Chain At Elevated Tempertures

Temperature

Temporary
Reduction of Rated Load at Elevated Temperature*

Permanent Reduction of Rated Load after exposure to Temperature**

(F°)

(C°)

Below 400

Below 204

None

None

400

204

15%

None

500

260

25%

5%

600

316

30%

15%

700

371

40%

20%

800

427

50%

25%

900

482

60%

30%

1000

538

70%

35%

Over 1000

Over 538

OSHA 1910.184 requires all slings exposed to temperatures over 1000 F to be removed from service.

* Crosby does not recommend the use of Alloy Chain at temperatures above 800° F.
** When chain is used at room temperature after being heated to temperatures shown in the first column.



CHAIN INSPECTION
INSPECTION AND REMOVAL FROM SERVICE PER ASME B30.9 Refer to ASME B30.9-1.9 for further information

Frequent Inspection
a. A visual inspection for damage shall be performed by the
user or designated person each day the sling is used.
b. Conditions such as those listed in ASME B30.9-1.9.4
Removal Criteria, or any other condition that may result
in a hazard, shall cause the sling to be removed from
service. Slings shall not be returned to service until
approved by a qualified person.
c. Written records are not required for frequent inspections.

Periodic Inspection
a. A complete inspection for damage of sling shall be
periodically performed by a designated person. Each link
and component shall be examined individually, taking care to
expose and examine all surfaces including the inner link sur-
face. The sling shall be examined for conditions such as
those listed in ASME B30.9-1.9.4 Removal Criteria,
and a determination made as to whether they constitute
a hazard.
b. Periodic Inspection Frequency: Periodic inspection
intervals shall not exceed one year. The frequency of
periodic inspections should be based on:

  1. Frequency of sling use.
  2. Severity of service conditions.
  3. Nature of lifts being made.
  4. Experience gained on the service life of slings used in similar circumstances.

Guidelines for the interval are:

  1. Normal Service - yearly
  2. Severe Service - monthly to quarterly
  3. Special Service - as recommended by a qualified person

c. Written records of the most recent periodic inspection shall
be maintained, and shall include the condition of the sling.
Removal Criterial
An alloy sling chain shall be removed from service if conditions such as the following are present:
a. Missing or illegible sling identification.
b. Cracks or breaks.
c. Excessive wear, nicks, or gouges. Minimum thickness on
chain link shall not be below the values listed in Table 3.
d. Stretched chain links or components.
e. Bent, twisted, or deformed chain links or components.
f. Evidence of heat damage.
g. Excessive pitting or corrosion.
h. Lack of ability of chain or components to hinge
(articulate) freely.
i. Weld spatter.
j. For hooks, removal criteria as stated in ASME B30.10. k. Other conditions, including visible damage, that cause doubt as to the continued use of the sling.

Repair
a. Slings shall be repaired only by the sling manufacturer or
a qualified person.
b. A repaired sling shall be marked to identify the repairing
agency per ASME B30.9 Section 9-1.7.
c. Chain and components used for sling repair shall comply
with the provisions of ASME B30.9.
d. Repair of hooks shall comply with ASME B30.10.
e. Cracked, broken or bent chain links or components other
than hooks shall not be repaired; they shall be replaced.
f. Mechanical coupling links shall not be used within the
body of an alloy chain sling to connect two pieces of
chain.
g. Modifications or alterations to the sling or components
shall be considered as repairs and shall conform to all
other provisions of ASME B30.9.
h. All repairs shall comply with the proof test requirements
of ASME B30.9 Section 9-1.6



Table 1
Minimum Allowable Chain Link Thickness at Any point

Nominal Chain Size

Minimum Thickness

(in.)

(mm)

(in.)

(mm)

7/32

5.5

0.189

4.80

9/32

7

0.239

6.07

5/16

8

0.273

6.93

3/8

10

0.342

8.69

1/2

13

0.443

11.26

5/8

16

0.546

13.87

3/4

20

0.687

17.45

7/8

22

0.750

19.05

1

26

0.887

22.53

1-1/4

32

1.091

27.71

Refer to ASME B30.9



Table 4

Grade 100 (Spectrum 10) Alloy Chain Working Load Limit — 4 to 1 Design

Spectrum 10 Alloy
Chain Size





















(in.)
(mm)
Single Leg
Double / Single Basket
Triple and Quad Leg / Double Basket

6

3200

5500

4500

3200

8300

6800

4800

1/4 (9/32)

7

4300

7400

6100

4300

11200

9100

6400

5/16

8

5700

9900

8100

5700

14800

12100

8500

3/8

10

8800

15200

12400

8800

22900

18700

13200

1/2

13

15000

26000

21200

15000

39000

31800

22500

5/8

16

22600

39100

32000

22600

58700

47900

33900

3/4

20

35300

61100

49900

35300

91700

74900

52950

7/8

22

42700

74000

60400

42700

110900

90600

64000

1

26

59700

103400

84400

59700

155100

126600

89550

1-1/4

32

90400

156600

127800

90400

234900

191700

135600

For choker hitch with minimum of 120 degrees angle of choke, WLL must be reduced by 20%, except when using the Crosby A-1338 Cradle Grab Hook.



Table 5
Grade 80 (Spectrum 8) Alloy Chain Working Load Limit — 4 to 1 Design Factor

Spectrum 8 Alloy
Chain Size





















(in.)
(mm)
Single Leg
Double / Single Basket
Triple and Quad Leg / Double Basket

7/32

6

2500

3600

3000

2500

6500

5300

3750

1/4 (9/32)

7

3500

6100

4900

3500

9100

7400

5200

5/16

8

4500

7800

6400

4500

11700

9500

6800

3/8

10

7100

12300

10000

7100

18400

15100

10600

1/2

13

12000

20800

17000

12000

31200

25500

18000

5/8

16

18100

31300

25600

18100

47000

38400

27100

3/4

20

28300

49000

40000

28300

73500

60000

42400

7/8

22

34200

59200

48400

34200

88900

72500

51300

1

26

47700

82600

67400

47700

123900

101200

71500

1-1/4

32

72300

125200

102200

72300

187800

153400

108400

For choker hitch with minimum of 120 degrees angle of choke, WLL must be reduced by 20%, except when using the Crosby A-1338 Cradle Grab Hook.

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